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Abrasive Sanding Disc

  • Fast cutting with a consistent, uniform scratch pattern
  • Anti-loading coating resists clogging and extends disc life
  • Higher productivity and lower material consumption per job
  • Diameters 100 / 115 / 125 / 150 / 180 / 230 mm
  • Hook and loop or PSA self-adhesive backing
  • Hole patterns: no-hole, 5-, 6-, 8-, 9-hole and universal
  • Aluminium oxide, silicon carbide and zirconia options
  • Wood, metal, paint, filler, stone, glass, plastic, leather, rubber
  • OEM: size, grit, mineral, hole pattern, packaging — MOQ 500

MOQ: 500 pcs (sizes, grits and patterns mixable)
Lead Time: 5–10 days standard; 15–30 days custom

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Product Overview

GUSHI Abrasive Sanding Discs combine fast cutting with a consistent scratch pattern and an anti-loading coating that resists clogging, so productivity rises while material consumption falls. They are supplied in 100, 115, 125, 150, 180 and 230 mm diameters with hook and loop or PSA self-adhesive backing, in no-hole, 5-hole, 6-hole, 8-hole, 9-hole and universal perforated patterns, and in grits from P40 to P2000 in aluminium oxide, silicon carbide or zirconia. They grind and polish metal and non-metal materials including wood, rubber, leather, plastic, stone and glass. They are made by Huzhou Gu’s Imp. & Exp. Co., Ltd., a Zhejiang abrasives and diamond tool manufacturer founded in 2004 that is ISO 9001:2015 certified and exports to more than 20 countries.

Two things decide whether a disc is worth buying: how it cuts when new, and how long it keeps cutting. The first comes from grain quality and coating; the second from resisting loading, because a disc that clogs stops removing material long before the abrasive is actually worn out. These discs are built around both — a uniform grain layer for an even scratch pattern, and an anti-loading treatment that keeps swarf from packing between the grains.

The range is deliberately complete. One supplier covers every common sander diameter, both attachment types and every mainstream hole pattern, so a distributor can service woodworking, metal fabrication, stone finishing and automotive refinishing from a single product line with consistent quality and one point of contact.

Full Specifications

Parameter Specification
Product name Abrasive Sanding Discs
Shape Round disc
Diameters 100 / 115 / 125 / 150 / 180 / 230 mm
Attachment Hook and loop (velcro) or PSA self-adhesive
Hole patterns No-hole, 5-hole, 6-hole, 8-hole, 9-hole, universal perforated
Abrasive minerals Aluminium oxide (standard), silicon carbide, zirconia
Grit range P40 – P2000
Common grits P40 / P60 / P80 / P120 / P180 / P240 / P320 / P400 / P600 / P800 / P1000 / P1500 / P2000
Backing materials Paper (several weights), cloth, film
Coating Closed coat standard; open coat on request
Anti-loading treatment Stearate coating standard on wood and paint grades
Bond Resin over resin
Max operating speed Up to 12,000–13,000 rpm depending on diameter (see disc marking)
Max peripheral speed ≈80 m/s (subject to disc and pad rating)
Compatible machines Random orbital sanders, rotary sanders, angle grinders with backing pad
Workpiece materials Wood, metal, paint, filler, stone, glass, plastic, rubber, leather
Dust extraction With matched hole pattern and extraction port
Disc thickness ≈0.4–0.7 mm depending on backing
Colour coding By grit and mineral, per customer specification
Packing 50 or 100 pcs/box; 1000–2000 pcs/carton
Shelf life ≈24 months stored dry at room temperature
Quality system ISO 9001:2015; 100% inspection before shipment
Material compliance RoHS-compliant materials
MOQ 500 pcs (diameters, grits and patterns mixable)
Lead time 5–10 days standard; 15–30 days custom
Payment terms T/T, L/C, D/A, D/P, PayPal

What Makes a Disc Cut Fast and Last

Consistent scratch pattern

A disc is only as good as the uniformity of its grain layer. Even grain distribution means every part of the disc removes the same amount of material, producing a scratch pattern that the next grit can fully remove. Uneven grain leaves isolated deep scratches that survive several grit steps and only become visible under a finish — the most common cause of rework in refinishing.

Loading, not wear, ends most discs

On paint, primer, filler, resinous softwood and soft metals, swarf packs between the grains within minutes. The disc then rubs instead of cutting, heat builds, the bond softens and the workpiece burns. The anti-loading stearate coating and open-coat options exist specifically to delay that point, which is why they add more real life than a change of mineral in most applications.

Why hole pattern is a performance spec

Holes in the disc must line up with holes in the pad and with the machine’s extraction path. When they do, dust is removed at the point of cutting and the disc stays sharp; when they do not, extraction is blocked and loading starts immediately. Universal perforated patterns solve the problem for mixed fleets by fitting most layouts.

Speed limits and safety margin

Every disc carries a maximum speed. Exceeding it risks the disc tearing apart, and the rating applies to the disc, the backing pad and the machine together — the lowest of the three governs. Fit the guard, check the disc for damage before mounting, and never use a disc that has been dropped or creased.

Key Features Explained

Fast cutting

Sharp, well-anchored grain with the correct coating removes material on the first pass rather than after several. In production terms that means fewer passes per part, less time per component and less heat in the workpiece — which in turn reduces the risk of burn and distortion.

Anti-loading capability

The stearate coating lowers friction and helps swarf release from the grain, while open-coat construction increases the space available for it. Together they keep the disc cutting on the materials that load fastest, so the abrasive is consumed by work rather than by clogging.

Productivity and material savings

A disc that cuts fast and resists loading is used for longer and changed less often. That reduces both the number of discs consumed and the labour cost of changing them, which is usually a larger part of finishing cost than the abrasive itself.

Complete size and pattern range

With six diameters, two attachment types and six hole patterns, the line covers virtually every sander in service. For distributors that means fewer stock gaps and a single quality benchmark across the whole category.

Mineral choice by material

Aluminium oxide handles wood, steel and paint; silicon carbide suits stone, glass and non-ferrous metals; zirconia gives aggressive stock removal on hard metal. Offering all three lets buyers specify the right mineral instead of accepting a compromise.

Diameter, Hole Pattern and Grit Guide

Three quick checks: machine diameter, extraction pattern, then grit.

Diameter Typical machine Common use
100 mm (4″) Compact random orbital sanders Detail work, furniture, tight panels
115 mm (4.5″) Angle grinders with backing pad Localised metal and weld work
125 mm (5″) Standard random orbital sanders Most common size — general wood, paint and filler
150 mm (6″) Large random orbital sanders Wide panels, faster coverage
180 / 230 mm Large rotary sanders and grinders Floors, large flat surfaces
Task Grit sequence Mineral
Paint and varnish stripping P40 → P80 → P120 Aluminium oxide, open coat
Bare wood preparation P80 → P120 → P180 Aluminium oxide
Filler and primer flattening P120 → P240 → P320 Aluminium oxide, stearate
Between coats and denibbing P320 → P400 → P600 Aluminium oxide or film
Stone and engineered stone P120 → P240 → P400 Silicon carbide
Metal blending and finishing P60 → P120 → P240 Aluminium oxide or zirconia
Pro Tip: Let the sander’s own weight do the work. Extra pressure does not make a disc cut faster — it drives swarf into the grain, overheats the bond and leaves a swirl pattern that has to be sanded out again. If a disc needs pressure, it is finished.

Applications & Suitable Materials

Applications

Application Why this disc fits Setup
Furniture and joinery finishing Consistent pattern, one grit step to the next 125 mm, P80–P240
Automotive refinishing Fine grits and anti-loading on primer and filler 150 mm, P120–P600
Paint and varnish removal Fast cut with open coat resisting clogging 125 mm, P40–P80
Metal fabrication and weld blending Tough grain, works on backing pads at speed 115 mm, P60–P240
Stone and engineered stone finishing Silicon carbide option cuts hard surface 125 mm, P120–P400
Plastics, GRP and composites Controlled cut without melting 125 mm, P180–P400
Leather and rubber trimming Coarse grits remove material cleanly 100 mm, P40–P80

Suitable Materials

Works well Notes
Hardwood, softwood, MDF, veneer Use extraction; resinous species load discs quickly
Paint, primer, lacquer, filler Stearate-coated grades recommended
Carbon steel and non-ferrous metals Keep separate discs for stainless work
Stone, engineered stone, terrazzo Silicon carbide or diamond for best life
Glass and mirror edges Wet where possible to control heat
Plastics, GRP, rubber, leather Light pressure to avoid heat build-up

Coated Disc vs. Fibre Disc vs. Flap Disc vs. Mesh Disc

Four disc technologies, often confused with one another. They solve different problems.

Dimension Coated disc (this product) Fibre disc Flap disc Mesh / net disc
Construction Abrasive on paper, cloth or film Abrasive on vulcanized fibre Overlapping abrasive flaps Open net with abrasive
Aggressiveness Moderate ✓ Very high High Moderate
Finish quality ✓ Best across the grit range Coarse Good, blends grinding and finishing Very good, uniform
Grit range ✓ P40–P2000 P16–P120 P40–P120 P80–P400
Dust extraction ✓ With holes None None ✓ Excellent — dust passes through
Loading resistance Good with coating Poor on soft material Good ✓ Best — open structure
Life Good Short but fast Long ✓ Longest on fine grits
Heat at the work ✓ Low High Moderate ✓ Low
Cost per disc ✓ Lowest Low Highest High
Best for General sanding and finishing Heavy weld and stock removal Grinding and blending in one step Dust-free fine finishing

Bottom line: For general sanding and finishing the coated disc remains the default — lowest cost, widest grit range and best finish. Move to fibre or flap discs when the job is heavy stock removal, and to mesh discs when dust-free fine finishing justifies the higher price.

How to Use: Step-by-Step Guide

  1. Confirm the sander’s pad diameter and hole pattern before choosing a disc.
  2. Select the mineral: aluminium oxide for wood, paint and steel; SiC for stone and glass; zirconia for aggressive metal removal.
  3. Pick the starting grit from the guide — coarse enough to cut, fine enough not to waste time.
  4. Check the disc’s printed speed rating against the machine; never exceed the lower of the two.
  5. Inspect the disc: no tears, creases or damaged holes, and hooks or adhesive in good condition.
  6. Centre the disc on the pad, aligning holes with the extraction path, and press it on firmly.
  7. Connect dust extraction wherever the machine and disc allow it.
  8. Start the sander, then place it flat on the work; let the machine’s weight do the cutting.
  9. Move in overlapping passes, keeping the pad flat to avoid edge gouges and swirl marks.
  10. Step through the grits one at a time, cleaning the surface between stages.
  11. Replace the disc when it glazes, loads or needs pressure to cut.
  12. Remove the disc after use, clean the pad, and store discs flat in a dry place.
Important: Always wear eye, ear and respiratory protection, and use dust extraction where available. Never exceed the speed marked on the disc or pad, never use a torn or creased disc, and keep the machine’s guard in place when using a backing pad on an angle grinder. Disconnect power before changing discs.

Complete the abrasives range: Triangle Sanding Discs for corners, Diamond Sanding Sheets for stone and glass, and Aluminium Oxide Sanding Rolls for hand work.

Frequently Asked Questions

What diameters and hole patterns are available?

Standard diameters are 100, 115, 125, 150, 180 and 230 mm, covering most random orbital and rotary sanders. Hole patterns include no-hole, 5-hole, 6-hole, 8-hole, 9-hole and universal perforated, which fits most pad layouts. Match the diameter to the pad exactly and the hole pattern to the machine’s extraction, because a mismatched pattern blocks dust collection and makes the disc load quickly.

Should I choose hook and loop or PSA discs?

Choose hook and loop when grits are changed often, because a disc can be removed and refitted several times without losing grip, which is the normal case in woodworking and paint preparation. Choose PSA, a self-adhesive backing, where a single grit is used for a long run or where speed and heat are higher, as on an angle grinder with a backing pad. PSA is usually cheaper per disc but single use.

What grit should I use for each stage?

Use P40 to P80 for paint stripping and heavy stock removal, P100 to P180 for general wood and filler preparation, P240 to P400 for fine sanding before coating, and P600 to P2000 for denibbing, between-coat sanding and final finishing. Move one grit step at a time; skipping more than one leaves scratches that only appear after the finish is applied.

What does the anti-loading coating do?

Loading happens when paint, resin, softwood pitch or metal swarf packs between the grains so the disc stops cutting and starts burning the work. The anti-loading stearate coating reduces friction and helps swarf release, and open-coat construction increases grain spacing. Combined with dust extraction, it is the difference between a disc that lasts and one that glazes in minutes.

Can these discs be used on an angle grinder?

Yes, with the correct rubber or polyurethane backing pad and within the disc’s printed speed rating, commonly 12,000 to 13,000 rpm or 80 m/s depending on diameter. Never exceed the rating marked on the disc or the pad, never use a damaged disc, and always fit the guard. For heavy stock removal on steel, a fibre disc is usually the better tool.

What materials can they sand?

They handle hardwood and softwood, MDF and veneer, paint, primer and filler, carbon steel and non-ferrous metals, stone and engineered stone, glass, plastics, GRP, rubber and leather. Choose the mineral by material: aluminium oxide for wood, steel and paint, silicon carbide for stone, glass and non-ferrous metals, and zirconia for aggressive stock removal.

When should a disc be replaced?

Replace it when the edge looks rounded or glazed, when it stops cutting and needs extra pressure, when the hook backing no longer grips, or when the holes or rim are torn. A torn disc can fail at speed, so discard it rather than refitting. Keeping to a simple rule — if it needs pressure, it is finished — saves both the workpiece and the sander’s bearing load.

What is the MOQ and what can be customised?

The OEM MOQ is 500 pieces, and diameters, grits, minerals and hole patterns can be mixed in one order. Customisation covers diameter, hole pattern, mineral, grit range, backing material and weight, coating, hook and loop or PSA, private-label sleeves and boxes. Production runs under ISO 9001:2015; lead time is 5 to 10 days for standard items and 15 to 30 days for custom.

OEM & Wholesale Information

OEM / wholesale parameter Details
MOQ 500 pcs; diameters, grits, minerals and patterns mixable
Diameters 100 / 115 / 125 / 150 / 180 / 230 mm, others to order
Attachment Hook and loop or PSA self-adhesive
Hole patterns No-hole, 5, 6, 8, 9-hole, universal perforated, custom layouts
Minerals Aluminium oxide, silicon carbide, zirconia
Private label Sleeves, header cards, boxes, logo printing, barcodes
Standard packing 50 or 100 pcs/box; 1000–2000 pcs/carton
Sample policy Samples at cost price plus freight; fee refunded on the official order
Payment terms T/T, L/C, D/A, D/P, PayPal
Port of loading Shanghai or Ningbo, China
Quality control 100% inspection before shipment; ISO 9001:2015, SGS
Service languages English, Spanish, Japanese, Russian, French, German

Huzhou Gu’s Imp. & Exp. Co., Ltd. (brands GUSHI Tools and Roycel) has manufactured abrasives, tile installation tools and diamond tools from Zhejiang since 2004, drawing on a supply chain active in this industry since 1998 and a production capacity of 100,000 sets per month. The company is ISO 9001:2015 certified, exports to more than 20 countries including the USA, Germany, the UK, the Netherlands, Brazil, Chile and Australia, and was one of 23 Chinese firms that won the US anti-dumping case on diamond blades at a 6.2% rate.

Continue through the abrasives range: Triangle Sanding DiscsConcrete Floor Polishing Pads, and Silicon Carbide Abrasive Belts.

WhatsApp: +86 133 2582 1813

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